Dongguan Ming Rui Ceramic Technology Co.,ltd
Dongguan Ming Rui Ceramic Technology Co., Ltd
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Ceramic Valve Parts / Ceramic Valve Plug / Ceramic Gas Valve / Ceramic Valve Disc for Faucet
Gas Valve 99.5% Al2O3 Ceramic Parts Faucet Ceramic Oil Valve Washer Ceramic Disc
90%-99.5% Porcelain or Alumina ceramic
Features:
1) A variety of specifications available.
2) Satisfy various technical request
3) Lower medium spoilage
4) Good insulation performance and high temperature resistance
5) Stiffness texture
6) Used in all electric products and electric heating products
7) OEM, ODM and OBM are welcomed
We can supply the products according to customer's drawings, samples and performance requirement.
| Our industrial ceramic parts include, tube, rod, plate, disc, wafer, ring, seal, bearing, valves, pump plunger, beam, roller, shaft, screw, washer, sleeve, hunger, spacer, holder, carrier, insulator, scissors, knife, slitter, tweezers, tools, fixture, clamp, chuck, nozzle, guide, frame, lining, and grinding media, milling ball or beads. These precision toleranced ceramic components or assemblies are used in a wide range of semiconductor, electronic, electrical, mechanical, chemical, automotive, textile and the other industrial engineering applications, due to their extreme hardness, more resistances to wear, heat, corrosion, high electric insulation, and low thermal expansion. | ||||
| Properties | Unit | Zirconia | Alumina | |
| Content | % | ≥94 | ≥95 | ≥99.5 |
| Density | g/cm3 | 6 | 3.65 | 3.85 |
| Hardness | Hv | 1350 | 1300 | 1700 |
| Bending strength | Mpa | 1000 | 340 | 370 |
| Compression strength | GPa | 200 | 300 | 350 |
| Dielectric Strength | kV/mm | 11 | 15 | 15 |
| Max use temperature | °C | 2200 | 1400 | 1800 |
| Processing technology | ||||
| Process range (mm) | ||||
| Outside Diameter | 1---300 | |||
| Inside Diameter | 0.5---300 | |||
| Length | 0.5---1200 | |||
| Accuracy of working (mm) | ||||
| Perpendicularity | 0.01 | |||
| Concentricity | 0.01 | |||
| Roundness | 0.005 | |||
| Straightness | 0.005 | |||
| Parallelism | 0.01 | |||
| Planeness | 0.005 | |||
| Roughness | 0.05 | |||
| Fit clearance | 0.005 | |||
Cost-effective production according to your requirements
For use in valve systems, components must be able to withstand punishing demands and will outperform metals, plastics and other materials in heavy wear, high temperature and high pressure applications.
Ceramic gaskets by Rauschert, manufactured for a precise fit, ground and polished, are ideal for valves and plumbing fittings. They guarantee a constant flow control and an optimum sealing function. Efficiency made to order!
ProgramProgram
| Characteristics | Unit | 95 Al2O3 | 99 Al2O3 | ZrO2 |
| Crystal Structure | - | hexagonal | hexagonal | tetragonal |
| Color | - | white | ivory | white |
| Density | g/cm3 | 3.65 | 3.88 | 5.95 |
| Water Absorption | % | 0 | 0 | 0 |
| Young's Modulus | Gpa | 280 | 350 | 205 |
| Vickers Hardness | Gpa | 14 | 20 | 12 |
| Flexural Strength | Mpa | 280 | 300 | 900 |
| Compressive Strength | Mpa | 2000 | 2500 | 2200 |
| Thermal Conductivity | W/(m·k) | 18-25 | 30 | 2.2 |
| Thermal shock resistance | Δ(℃) | 220 | 180-200 | 280-350 |
| Max. Working Temperature | ℃ | 1500 | 1700 | 850 |
| Volume Resistivity | Ω·cm | >10^15 | >10^14 | >10^12 |
| Dielectric Constant (1 MHz ) | - | 9.5 | 9.8 | 26 |
| Dielectric Strength | kV/mm | 16 | 22 | - |
Mingrui Ceramics provide advanced ceramics on critical wear surfaces of valve plugs to maximize service life.
Mingrui provides plugs and seats with Sintered Silicon Carbide ceramic that meet ANSI Class IV shutoff for vent and various slurry applications. Caldera’s tight-shutoff plugs allow operators to shut off flow with the control valve and therefore prolong the life of expensive isolation valves. Caldera also offers plugs with other types of ceramic, including zirconia, reaction bonded silicon carbide, Tungsten Carbide, and others.
Mingrui uses finite element analysis and other tools to assess existing valve plug designs and evaluate design alternatives. One such alternative is the flat plug (as compared to the parabolic plug), where the flat plug has shown greater erosion characteristics and prolonged valve life.
Advantages of flat plug:
1. What kind of industry ceramics do you have?
We specialized in 95% 97% 99% alumina ceramic and zirconia ceramic parts.
2. What kind of molding method can you supply?
Dry Pressing, isostatic pressing, grouting, hot-chamber die casting, tape casting, injection molding, etc, injection molding and isostatic molding is the most commonly used.
3.What stabilizer do you use when processing?
Yttria stabilizer is the most commonly used in our industrial ceramic parts.
4.Can you produce free samples for me?
Yes usually, we can produce free samples for you but it is up to the product complexity .
5.What terms can you accept for payment?
T/T, L/C , Western union , Money Gram and Paypal is welcome , but paypal and western union only for small-sum payment.
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